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| <title>Drill Press — 4253 Training Documentation 1.0.0 documentation</title> | ||
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| <section id="drill-press"> | ||
| <h1>Drill Press<a class="headerlink" href="#drill-press" title="Link to this heading"></a></h1> | ||
| <p>Last updated January 7, 2024</p> | ||
| <div class="admonition attention"> | ||
| <p class="admonition-title">Attention</p> | ||
| <p><strong>WEAR SAFETY GOGGLES</strong> when using the machine.</p> | ||
| </div> | ||
| <section id="instructions"> | ||
| <h2>Instructions<a class="headerlink" href="#instructions" title="Link to this heading"></a></h2> | ||
| <section id="part-1-marking-the-spots-to-drill"> | ||
| <h3>Part 1: Marking the Spots to Drill<a class="headerlink" href="#part-1-marking-the-spots-to-drill" title="Link to this heading"></a></h3> | ||
| <ol class="arabic simple"> | ||
| <li><p>When drilling, you should always know exactly where and how wide you want to drill your box channel/object.</p></li> | ||
| </ol> | ||
| <div class="admonition note"> | ||
| <p class="admonition-title">Note</p> | ||
| <p>Normally you would use the <strong>Omio</strong> to “tap” or mark the spots to drill. This is because the Omio is a lot | ||
| more precise and thus your holes will be aligned. However, in the case that your box channel/object cannot | ||
| fit in the Omio, you will have to <strong>hand mark</strong> spots on your box channel/object.</p> | ||
| </div> | ||
| <ol class="arabic" start="2"> | ||
| <li><p>Mark the spots with a <strong>hole puncher</strong>:</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha"> | ||
| <li><a class="reference internal image-reference" href="../../_images/Hole_Puncher.png"><img alt="../../_images/Hole_Puncher.png" src="../../_images/Hole_Puncher.png" style="width: 157.2px; height: 260.4px;" /></a> | ||
| </li> | ||
| <li><p>Mark the spot by using a pen/marker.</p></li> | ||
| <li><p>Secure the box channel and press down hard on the hole puncher.</p></li> | ||
| </ol> | ||
| <div class="admonition caution"> | ||
| <p class="admonition-title">Caution</p> | ||
| <p>There will and should be a loud popping sound as well as a vibration from the hole punch.</p> | ||
| </div> | ||
| </div></blockquote> | ||
| </li> | ||
| </ol> | ||
| </section> | ||
| <section id="part-2-switching-the-drill-bit"> | ||
| <h3>Part 2: Switching the Drill Bit<a class="headerlink" href="#part-2-switching-the-drill-bit" title="Link to this heading"></a></h3> | ||
| <ol class="arabic"> | ||
| <li><p>You must switch the drill bit on the drill to the size that creates the hole you want (e.g. 5.0mm vs 3.4mm).</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha"> | ||
| <li><p>Find the correct size drill bit in the <strong>drill bit rack</strong> (numbers are marked on the rack from 1.0mm-12.9mm).</p></li> | ||
| <li><a class="reference internal image-reference" href="../../_images/Drill_Bit_Rack.png"><img alt="../../_images/Drill_Bit_Rack.png" src="../../_images/Drill_Bit_Rack.png" style="width: 296.4px; height: 244.2px;" /></a> | ||
| </li> | ||
| </ol> | ||
| </div></blockquote> | ||
| </li> | ||
| <li><p>When switching the drill bit, you must use the correct <strong>tightening/loosening tool</strong> (there are many | ||
| different sizes for different drills):</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha"> | ||
| <li><a class="reference internal image-reference" href="../../_images/Bit_Tool.png"><img alt="../../_images/Bit_Tool.png" src="../../_images/Bit_Tool.png" style="width: 240.0px; height: 373.8px;" /></a> | ||
| </li> | ||
| <li><p>By matching the grooves on the tool to the drill, lock the tool in place and turn</p></li> | ||
| </ol> | ||
| <div class="admonition tip"> | ||
| <p class="admonition-title">Tip</p> | ||
| <p>Turn counter-clockwise to loosen and vice versa (“lefty loosey righty tighty”).</p> | ||
| </div> | ||
| <ol class="loweralpha simple" start="3"> | ||
| <li><p>As you turn, the drill will begin to fall, so be ready to catch it as it slides out.</p></li> | ||
| </ol> | ||
| <div class="admonition caution"> | ||
| <p class="admonition-title">Caution</p> | ||
| <p>Dropping drill bits can chip and <strong>break</strong> them.</p> | ||
| </div> | ||
| <ol class="loweralpha simple" start="4"> | ||
| <li><p>Put the drill bit you want into the slot in the drill and use the tool again to | ||
| tighten the drill (turn clockwise to tighten.)</p></li> | ||
| </ol> | ||
| <div class="admonition caution"> | ||
| <p class="admonition-title">Caution</p> | ||
| <p>Make sure the drill bit is centered in the slot or else as you tighten the drill the drill bit will be slanted. | ||
| If drill bits are not tightened, they might <strong>fall off</strong> while drilling which is dangerous.</p> | ||
| </div> | ||
| </div></blockquote> | ||
| </li> | ||
| <li><p><strong>IMPORTANT: PUT THE DRILL BIT YOU DON’T WANT BACK ON THE RACK.</strong></p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha simple"> | ||
| <li><p>Find out the size of the drill bit and put it back in its corresponding slot (the size of | ||
| the drill bit is normally written in white at the end)</p></li> | ||
| </ol> | ||
| <div class="admonition tip"> | ||
| <p class="admonition-title">Tip</p> | ||
| <p>Use a caliper if the writing has faded out.</p> | ||
| </div> | ||
| <div class="admonition important"> | ||
| <p class="admonition-title">Important</p> | ||
| <p>Forgetting to put drill bits back is how we lose specific sizes.</p> | ||
| </div> | ||
| </div></blockquote> | ||
| </li> | ||
| </ol> | ||
| </section> | ||
| <section id="part-3-drilling"> | ||
| <h3>Part 3: Drilling<a class="headerlink" href="#part-3-drilling" title="Link to this heading"></a></h3> | ||
| <ol class="arabic"> | ||
| <li><p>Align your marked hole to the drill bit:</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha"> | ||
| <li><a class="reference internal image-reference" href="../../_images/Align.png"><img alt="../../_images/Align.png" src="../../_images/Align.png" style="width: 246.0px; height: 267.0px;" /></a> | ||
| </li> | ||
| <li><p>Lower the drill bit using the three-pronged handle on the side and match the center of the drill | ||
| bit to the center of your marked hole. Slightly push down on the box channel with the drill to | ||
| make sure the placement is correct. <a href="#id1"><span class="problematic" id="id2">**</span></a>Always do this step before drilling and when the DRILL IS OFF. **</p></li> | ||
| </ol> | ||
| <div class="admonition tip"> | ||
| <p class="admonition-title">Tip</p> | ||
| <p><strong>Use the clamp to secure the box channel.</strong></p> | ||
| <a class="reference internal image-reference" href="../../_images/Clamp.png"><img alt="../../_images/Clamp.png" src="../../_images/Clamp.png" style="width: 226.79999999999998px; height: 219.0px;" /></a> | ||
| <p>By using a clamp, the drilling process will be a lot more <strong>accurate</strong> and <strong>safe</strong>. This is <strong>highly | ||
| recommended</strong> but optional if you are under time constraints or you are just making a prototype (<em>however | ||
| proper building should be present even when making prototypes</em>).</p> | ||
| </div> | ||
| <ol class="loweralpha simple" start="3"> | ||
| <li><p>Adjust clamp to fit the box channel and lock the box channel tight. Turn counter clockwise to | ||
| loosen and vice versa to tighten.</p></li> | ||
| </ol> | ||
| </div></blockquote> | ||
| </li> | ||
| <li><p>Turning on the drill:</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha"> | ||
| <li><a class="reference internal image-reference" href="../../_images/Turning_On.png"><img alt="../../_images/Turning_On.png" src="../../_images/Turning_On.png" style="width: 332.4px; height: 251.39999999999998px;" /></a> | ||
| </li> | ||
| <li><p>There are two buttons, the top black is to start it and the bottom red one is to stop</p></li> | ||
| <li><p>Start the drill by pressing the black button</p></li> | ||
| </ol> | ||
| <div class="admonition caution"> | ||
| <p class="admonition-title">Caution</p> | ||
| <p>Never turn on the drill when it is touching the box channel. Always start the drill before you lower | ||
| it onto the box channel!</p> | ||
| </div> | ||
| </div></blockquote> | ||
| </li> | ||
| <li><p>Lowering the drill</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha simple"> | ||
| <li><p>Lower the drill <strong>SLOWLY</strong> and push all the way through:</p></li> | ||
| </ol> | ||
| <div class="admonition caution"> | ||
| <p class="admonition-title">Caution</p> | ||
| <p>Drilling too fast can cause the drill bit to be damaged, the part to be damaged, and the drill bit to be | ||
| stuck. If the drill bit gets stuck, <strong>turn the drill off immediately</strong>!! Then, secure that part in place, | ||
| remove the drill bit, and reattach it (but tighter this time and please drill slower!!).</p> | ||
| </div> | ||
| <ol class="loweralpha simple" start="2"> | ||
| <li><p>Once the drill bit passes completely through, raise the drill back up slowly. If you feel a lot of | ||
| resistance, you can try adding oil to the hole.</p></li> | ||
| </ol> | ||
| </div></blockquote> | ||
| </li> | ||
| </ol> | ||
| <div class="admonition tip"> | ||
| <p class="admonition-title">Tip</p> | ||
| <p>Use an <strong>alternate</strong> drilling method - Peck Drilling!</p> | ||
| <ul> | ||
| <li><p>Peck Drilling is when you <strong>don’t go all the way through</strong> and lift up the drill <strong>halfway/multiple times</strong> | ||
| during the drilling process.</p></li> | ||
| <li><p>Why Peck Drilling is better:</p> | ||
| <blockquote> | ||
| <div><ul class="simple"> | ||
| <li><p>It breaks up the chips (created by drilling) from long strands to short strands → less stress on the drill bit.</p></li> | ||
| <li><p>It allows better heat transfer through excess material</p></li> | ||
| <li><p>Material is less likely to bend because you are no longer forcing through</p></li> | ||
| <li><p>Less blowout on the other side of the hole (bottom side).</p></li> | ||
| </ul> | ||
| </div></blockquote> | ||
| </li> | ||
| </ul> | ||
| </div> | ||
| <ol class="arabic" start="4"> | ||
| <li><p>Turning off the drill:</p> | ||
| <blockquote> | ||
| <div><ol class="loweralpha simple"> | ||
| <li><p>Press the red button.</p></li> | ||
| <li><p>Wait until the drill has stopped spinning and remove your part.</p></li> | ||
| </ol> | ||
| </div></blockquote> | ||
| </li> | ||
| </ol> | ||
| </section> | ||
| <section id="part-4-etiquette"> | ||
| <h3>Part 4: Etiquette<a class="headerlink" href="#part-4-etiquette" title="Link to this heading"></a></h3> | ||
| <ol class="arabic simple"> | ||
| <li><p>It is good etiquette to remove your drill bit and put it back on the rack!</p></li> | ||
| <li><p>Clean residue from drilling if you have time.</p></li> | ||
| <li><p>ASK IF YOU HAVE ANY QUESTIONS!!!!</p></li> | ||
| </ol> | ||
| </section> | ||
| </section> | ||
| </section> | ||
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| <p class="caption" role="heading"><span class="caption-text">Fabrication</span></p> | ||
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| <li class="toctree-l1"><a class="reference internal" href="1-ManualPressBrake.html">Manual Press Brake</a></li> | ||
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