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.. dropdown:: Week of 06/24/2024 "Calculating Motor and Servo Power"
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:open:
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.. _servopowerinjectors:
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This week’s Tech Tip of the Week is intended to be a short treatise on Servo
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Power Injectors. Servo Power Injectors have been used in FIRST Tech Challenge
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for several years now, but do you really understand what they are and how they
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work? What is a Servo Power Injector and how might servos behave differently
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when used with one?
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A servo connection is a 3-wire combination that combines power, ground, and
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a signal. The actual command signal for the servo travels on the signal wire,
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and the power used to power the servo travels on the other two wires. A servo
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power injector is a device that removes the power provided by the servo controller
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(REV Control Hub or REV Expansion Hub for FTC) and provides a new, usually higher
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wattage power source. Both the REV Servo Power Module and Studica Servo Power Block
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replace the 5V/10W power provided by the REV Control/Expansion Hubs with a 6V power
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source with a higher maximum wattage.
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So what does higher voltage do for a servo? Servos operate on a power range; the
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more power they get, the faster and stronger they can become, up to a certain limit.
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Servos operating at 5V get a noticeable boost in speed and output power when used
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at 6V. The same servos may seem superhuman at higher voltages!
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The downside of servo power injectors is that teams are now responsible for
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managing their own power usage. On the REV Control Hub, for instance, each servo
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port pair is limited in how much power it can draw (at least there’s a limit on
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how long it can draw high loads). When using a servo power injector, the pool of
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power for a servo is much larger and less restricted since it pulls its power
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directly from the robot battery - using power injectors means you could consume
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all of the power on the robot just from the servos alone! This will result in the
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robot power system browning out (resulting in loss of communications or loss of
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power to the control system) or even blowing the 20A battery fuse.
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Using a servo power injector can also expose different behaviors in servos that
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were not present when using the REV Control/Expansion Hub directly. The biggest
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behavior is the “Lost Signal” behavior. When an OpMode ends, the REV
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Control/Expansion hubs stop the signal and also cut power to the servo ports -
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this leads to the servos “going limp” as they lose power. With a servo power
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injector, the servos never lose power, and so “lost signal” behaviors will often
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then take over which may cause the servo to move to a “default” position (which
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is virtually never advantageous for robots but definitely advantageous for R/C
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planes for example). The Axon MAX+ servo and several higher-power HiTec servos
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have this behavior, the Axon MAX+ behavior is at least configurable with a servo
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programmer.
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Finally, when using a servo power injector it’s of VITAL importance that you
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cover unused ports with tape or other debris-limiting measures to protect the
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ports. It’s very easy to get metal swarf in open servo ports, and that metal
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can short out the power output pins - especially lower-cost power injectors
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cannot tell when they’re being used, or don’t have protections against short
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circuits, but they still have all output pins powered. This can quickly turn
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your servo power injector into an expensive paperweight when the power
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regulator overloads and burns out.
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.. dropdown:: Week of 06/24/2024 "Calculating Motor and Servo Power"
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.. _calculatepower:
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In this Tech Tip of the Week we’ll be exploring mechanical and electrical

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