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3d printed modular quick-release adjustable and removable mount ecosystem for iHSV57, 57AIM, 42AIM, NEMA23 motors. Intended for use with OSSM. 4040/3030 extrusion, flat mount, or clamping base.

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PitClamp Mini

Summary

3d printed modular quick-release adjustable and removable mount ecosystem for iHSV57, 57AIM, 42AIM, NEMA23 motors. Intended for use with OSSM. 4040/3030 extrusion, flat mount, or clamping base.

Stress tested to 50 ft-lb without grip being compromised. (PLA 5 walls 15% crosshatch infill)

Features

  • 4 degree precision quick-adjustable rotation
  • Motor can be quickly removed from mount for storage or use in another base
  • Selection of bases for different use cases
    • Extrusion Top Mount
      • (Extrusion agnostic, but was designed for as small as 3030)
    • Quick Clamp Ratchet + 3030 Extrusion Mount
      • (This mount is the reason behind the whole project)
      • POWERTEC 71408 is the clamp pictured
      • "Guide rail MFT ratchet clamp" search term to find similar prodcuts
    • Double Hinge Folding Mount
      • (Folds flat for easier frame storage, e.g. sliding under bed)
    • (FUTURE) Fully printed Tabletop Clamp
    • (FUTURE) PitClamp-As-Hinges
    • (FUTURE) Pneumatic SC40 Cylinder Pump
  • (FUTURE) Relocatable OSSM Reference Board v2
  • (FUTURE) (Optional) Capacitor located on motor for solder-less pre-v2.3 board compatability


Motor Head Support:

  • Default OSSM (57AIM and iHSV)
  • SpockAroundTheClock's Compact Motor Head (42AIM)

Motor Rings:

57AIM - 57AIM15, 57AIM30

iHSV57 - 100w, 140w, 180w

42AIM - 42AIM15, 42AIM30

Printing:

The entire project is intended for:

  • 0.4mm nozzle (Wider should not cause problems)
  • 0.2mm layer height (Necessary for some built-in helper features)
  • Standard strength (5 wall) profile
  • 15% gyroid or crosshatch infill
    • Higher infill optional

All parts tested in PLA and PETG

Supports required for:

  • PitClamp Mini - Common - Handle
  • PitClamp Mini - Base - Standard - Lower
  • PitClamp Mini - Common - Upper
  • PitClamp Mini - Ring - 57AIM
  • PitClamp Mini - Ring - iHSV57


Optional accent color for logo.
Requires AMS, just paint bucket the flush lettering faces:

Roadmap

Motor Rings:

  • 42AIM Motor Ring: 100%
  • 57AIM Motor Ring: 100%
  • iHSV57 Motor Ring: 100%
  • Extrusion Adapter Ring: 100%

Clamping Components:

  • Upper Clamp: 100%
  • Handle: 100%
  • Dogbones: 100%
  • 4040/3030 Extrusion Base: 100%
  • Double Hinge Folding Base: 100%
  • Quick Clamp Tabletop Base: 100%
  • 3d Printed Tabletop Base: 20%
  • (Experimental) Side Mounted PitClamp Mini Hinge Pair: 80%
  • Pneumatic SC40 Cylinder Pump Base: 20%

Relocatable Reference Board:

  • Reference Board Case: 75%
  • Reference Board 4040 Bracket: 90%
  • 42AIM Motor Plug Tidy w/ Capacitor: 75%
  • 57AIM Motor Plug Tidy w/o Capacitor: 0%

Rail Components:

  • Screwcap Mini Tensioner: 100%
  • Mini End Effector: 100%
  • XL End Effector: 100%

Changes from PitClamp v3

  • Support added for 42AIM motor
  • Motor ring diameter reduced by 15%
  • Overall filament required reduced by over 25%
  • Clamp rotational grip strength increased
  • Motor ring is now reversible in the mount
  • Clamp "helper" added to reduce adjustment noise/clunkyness
  • Rear hinge pin is no longer a printed piece
  • Print clarity improved (and optional-default-none) for first and last layer "PitClamp Mini" & "armpitMFG" branding

Legacy PitClamp Bases

These bases are being reworked for the PitClamp Mini form factor


About

3d printed modular quick-release adjustable and removable mount ecosystem for iHSV57, 57AIM, 42AIM, NEMA23 motors. Intended for use with OSSM. 4040/3030 extrusion, flat mount, or clamping base.

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